Volvo Cars says several of its upcoming models will be available with a new turbocharged gasoline-direct-injection 2.0-liter four-cylinder engine with twin variable camshafts. Volvo says the engine is as powerful as a 2.5-liter five-cylinder mill but is much more energy efficient.

Volvo's 2.-liter turbocharged 4-cylinder engine
The powerplant, which makes 203 hp and 221 lb-ft of torque, will be mated to either a six-speed manual or six-speed automatic transmission and have an estimated combined fuel economy rating of nearly 30 mpg in the U.S., according to Volvo. In addition to the S80 sedan, the new engine is expected to be fitted in the V70 wagon and XC60 crossover vehicle.
The side-mounted injectors have seven holes for precise delivery into each cylinder. The opening times for both the inlet and exhaust valves can be varied to optimize overlap and fill rate into the combustion chamber, regardless of engine speed.
Volvo says the engine includes the world’s first exhaust manifold and integrated turbine system made of lightweight sheet steel rather than casting. The system generates less heat owing to its extra insulating layer, which Volvo says allows high gas flow temperature and thus more efficient combustion.
The turbocharger was designed in partnership with BorgWarner Inc. and Benteler Automotive Corp. Described as the world’s smallest in relation to maximum engine output, the turbo features a turbine housing that is integrated into the manifold.
Volvo says the patented system has made it possible to shape the exhaust ducts to allow an optimal gas flow and generate the maximum pulse effect to improve turbine efficiency. The result is higher power output and quicker response across a wider range of engine speeds.
The Volvo system is likely based on current parent Ford Motor Co.’s 2.0-liter EcoBoost GDI. Ford is in the process of selling Volvo to China’s Zhejiang Geely Holding Group Co.