Ford Motor Co. says its new six-speed automatic transmission for the 2011 Super Duty pickup truck will provide “significant” performance and fuel economy improvements over the current model, which is equipped with a five-speed automatic. The redesigned truck bows next spring.
The transmission can be mated to either of the truck’s engines: a 6.2-liter V-8 or Ford’s new 6.7-liter Powerstroke V-8 diesel. Ford hasn’t released performance numbers for the engines, but it says their output will be significantly higher than the 5.4-liter V-8 (300 hp/365 lb-ft of torque), 6.8-liter V-10 (362 hp/457 lb-ft) and 6.4-liter diesel V-8 (350 hp/650 lb-ft) they replace.
Ford says the new six-speed is designed to handle the increased torque produced by the new diesel engine and the higher rpm of the new gasoline engine with SelectShift capability that allows drivers to shift gears manually. The combination will yield class-leading fuel economy and best-in-class towing and payload, according to the company.
To accommodate the diesel/gasoline power extremes, Ford adapted a Lepelletier-style design for heavy-duty use. Although the system has been used in various rear-wheel-drive applications, it typically hasn’t been used with larger diesel engines. The architecture is relatively simple, reducing the complexity in connecting the gearsets and clutches. Only five clutches are needed, and the speeds of the clutches relative to one another are low, which Ford says increases efficiency.
To handle higher torque loads, Ford strengthened the transmission by employing a powder-metal carrier in the compound Ravigneaux planetary gearset. The carrier consists of four pressed powder-metal components sinter-brazed together. A patented rocker one-way clutch is integrated with the carrier and helps improve 1-2 shift quality through the gearset.
A deep first gear ratio improves off-the-line performance, and two overdrive gears create a wider ratio span that reduces engine speed on the highway, thereby reducing noise and improving fuel economy. A control system selects the most efficient shift schedule.
With progressive range select, a toggle on the shift lever allows a driver to reduce the range of available gears while the vehicle is in Drive, limiting the use of higher gears when the truck is heavily loaded or towing on grades.
In diesel models, the new transmission also is available with a segment-exclusive power take-off (PTO) system. The PTO output gear is linked through the torque converter to the engine crankshaft. This allows the transmission to power auxiliary equipment such as snowplows, aerial lifts, cement mixers, tow truck lifts or dump boxes.